Industrial Fabrication Projects
Explore our extensive portfolio highlighting recent industrial fabrication projects, featuring a spectrum of services including laser cutting, forming, welding, painting, fabrication, and sandblasting. With a diverse clientele spanning various industries, our portfolio offers a glimpse into our capabilities. If your industry isn’t currently represented, don’t hesitate to reach out for more information. We’re ready to discuss how our expertise can meet your specific needs.
Badger State Ethanol Dust Collection System
Johnson Contracting Company efficiently managed manpower and resources to meet a demanding timeline, initiating work within 10 days of order receipt and operating diligently during extended hours and weekends. The project achieved notable technical milestones, including 200 hours of engineering, 1,200 hours of fabrication, 2,000 hours of installation, 140 hours dedicated to painting, and the use of 30,000 pounds of carbon steel, galvanized steel, and stainless steel in fabrication.
This project underscores our versatility and expertise in delivering high-quality fabrication across various steel grades. Our skilled crews expertly assembled process equipment, ductwork, chutes, and spouting, consistently meeting or surpassing client deadlines, as demonstrated by this project.
Alcoa Fume Exhaust Stack Fabrication
Jonhson Contracting Company was specifically chosen for this project due to our reputation for rapid response, high-quality workmanship, and extensive experience in aluminum furnace applications, particularly within Alcoa facilities. Throughout the project, our team demonstrated exceptional dedication, working around the clock in 12-hour shifts to ensure timely completion in adherence to the demanding schedule. From fabrication to installation, every phase of the project was executed with meticulous attention to detail, leveraging advanced techniques and equipment to deliver a product of superior quality to meet the diverse needs of our clients in the industrial sector.
Sethness Roquette Water Storage Tank Fabrication
Crafted from 3/8″ thick A-36 carbon steel, the water tank boasted dimensions of 13 feet in diameter and 45 feet in length. Our team meticulously assembled the tank, incorporating essential components such as support saddles, access hatches, and piping connections. Stringent quality standards were upheld during the welding process to ensure full penetration and leak-free seams, a prerequisite before the tank underwent sandblasting and painting procedures.
Given the considerable dimensions of the water tank, our fabrication team orchestrated arrangements for a specialized truck trailer, along with customized routing and escorts, to facilitate its safe transport to its designated delivery point.
Mueller Brass Foundry Dust Collection System Fabrication & Installation
Our seasoned fabrication team spearheaded the design and fabrication of the dust collection system, followed by meticulous painting by our coatings team, and seamless installation by our sheet metal workers. Constructed from robust 10-gauge steel, the exhaust system featured bolted connections, supports, and hangers to facilitate installation.
Installation took place amidst the foundry’s ongoing production activities, prompting the placement of main ducts above the roof to avoid disruption to daily manufacturing operations. In total, the project consumed approximately 1,800 hours across various phases, including shop work, fabrication, painting, and installation, ensuring the successful implementation of the dust collection system.
John Deere Harvester Powerhouse Discharge Stack Fabrication & Installation
Opting to construct the stack in a single section offered numerous advantages. Our paint experts were able to apply corrosive-resistant coatings to the interior without the presence of joints, mitigating the risk of corrosion initiation. Due to the stack’s substantial size, specialized transportation arrangements were essential. An oversized trailer equipped with steerable wheels was secured, and the stack was lifted and set onto the trailer using two cranes, ensuring safe and efficient transportation to its destination.
Maxwell Paper Products Co. Solvent Reclamation System Installation
Dallas, Texas
Once fabrication concluded, the fume collection ductwork was carefully shipped to the client’s location, where our skilled installation crews executed the on-site installation. The project consumed a total of 2,000 field installation hours and 1,600 fabrication hours, underscoring our commitment to delivering quality solutions within demanding timelines.
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